moldflow services

moldflow services
moldflow services
moldflow consultant
moldflow analysis consultant

Injection Molding Problem Solving Guide

imtech design operates the full suite of Moldflow programs for injection moulding advice and can help solve most injection moulding problems, but for those on the move we have also developed a handy mobile injection molding troubleshooter and problem solver:

i-Moulder runs on apple iPhone, iPod Touch and Android smart phones can be downloaded free of charge from iTunes or the Android Market. See screen images below:

 

imoulder screen shot  

i-Moulder For iPhone





iTunes Link: http://itunes.apple.com/us/app/i-moulder/id444878248?mt=8

 

imoulder screen shot  

i-Moulder For Android



Android Market Link:
https://market.android.com/details?id=com.imtechdesign.imoulder

Injection molding polymer / materials process condition guide

imoulder screen shot imoulder screen shot imoulder screen shot

 


i-Moulder includes a problem solving guide and indicates typical methods for fine tuning the plastic injection moulding machine to reduce the occurrence of common molding problems including:-

Parts stick in the mould, Flash, Poor Weld Lines, Burn marks, Short Shots, Pit Marks, Surface Ripples, Sink Marks, Voids, Splay Marks / De-lamination, Discoloration, Warpage / Distortion, Brittleness, Nozzle drool, Incomplete melting of pellets.

Injection moulding sink mark depth calculation using Moldflow Mpi
Sink Mark Depth Calculation

Cosmetic appearance of plastic injection moldings is often paramount to the percieved quality and succes of the product.

This handy Sink Mark Guide may help designers identify potential areas of concern, particularly when deciding how design major visual areas and any "B" surface ribs. Click Here

Severe sink mark on a clear PC molding.

Injection molding polymer / materials process condition guideMaterial Processing Guide

Materials Guide for Moldflow Analysis

Access generic polymer materials processing guide.
Click the link to the right for big screen viewing or bookmark. www.moldtrial.mobi in your mobile phone browser.

Materials Process Guide
Click Here

Injection molding polymer / materials process condition guide
Weld and Meld lines

Weld lines, Knit lines and meld lines are generally caused by holes or inserts in the part, multiple gates, variable wall thickness or hesitation and race track effects.

Click Here to view an overview of how weld lines form and what influences their visibility and quality.

Knit line, Weld line, Meld line and flow marks

Free Plastics Design Guides Injection molding trouble shooting guide

imtech design Moldflow Engineering Services

Translate Page

Moldflow, Filling, Cooling, Warpage analysis, weld lines, flow lines, fiber orientation, polymer flow, rapra, part advisor
Moldflow, Filling, Cooling, Warpage analysis, weld lines, flow lines, fiber orientation, polymer flow, rapra, part advisor
Moldflow, Filling, Cooling, Warpage analysis, weld lines, flow lines, fiber orientation, polymer flow, rapra, part advisor t1 automotive plastic molding, injection moulding, toolmaking CAE services moldex, cadmold, gas injection, fibre filled, mpi, fusion, midplane models Imtech Design,household appliances, tooling, tools, mould, die, toolmaker, die maker, Moldflow Filling, Cooling and Warpage analysis medical device, simulation of plastic injection moulded products meiki, kawaguchi,milacron, mitsubishi, negri bossi, netstal, niigata, nissei, omf turra, oima, plastak, sandretto, stork, van dorm Moldflow, Catia, Solidworks, Inventor, SDRC, Solidedge, STEP, STL, Parasolid, iges, pro engineer, unigraphics, ideas, finite element cycle time, Cooling, analysis, production rate, fast cycle, plastic, injection moulding, molding process, efficiency CAD, CAD/CAM, CAM,  Computerizes Numerical Control, CNC,  Cutting Tools, Diecasting, Die casting, Diemaking, Die making, Dies, Drilling machines, Dry Machining, EDM Mold Seminars, Mold Shows, Mold Statistics, Mold Testing, Mold Training, Mould Associations Moldflow, fibre, gas, midplane analysis, plastic molding, injection moulding Filling, analysis, plastic molding, plastic consultant, plastics advice sigmasoft, cadmold, moldex 3d, cmold, moldflow, cae injection molding simulation services, plastics engineering, hot runners arburg, asian plastic machinery, atec, battenfeld, bmb, chen hsong, demag ergotech, dgp windsor, dongshing hydraulics, engal, fu chun shin, hpm, husky, jaco manufacturing, jsw japan steel works, jinhwa injection molding simulation software, plastics solutions, flow front, extrusion, trade moulder, custom molder husky, mold masters, inco, fast heat, synventive, hrs flow, polyshot, pms systems, ewikon, manner, gunther, orycon, dme, modplas, thermoplay, volastic, hasco. Mould Builder, Mould Buyers Guide, Mould Coating,  Mould Components, Mould Conference, Mould Design, Mould Directory, Mould Distributor, Mouldmaker, Mould Maker, Mould Mold Making, Moldmaking Equipment, Mold Making Equipment, Mold materials, Mold Metals, Mold Polishing, Mold Products, Mold Repair Mold Components, Mold Conference, Mold Design, Mold Directory, Mold Distributor, Mold Magazine, moldmaker, Mold Maker, Mold maker magazine, Moldmaking Moldflow,moldex, cadmold,  polymer , plastic, composite, hdt, gas injection, fibre filled, glass, talc, mineral, gas, blowing agent, mpi Machining Centers, Metalworking, Metal working, Milling Machines, Mold, Mold Associations, Mold Builders, Mold Buyers Guide, Mold Coating Electrical Discharge Machining, ETMM, Graphite, Grinding machines, Hot Runners, Injection Molding Molds, Injection Moulding Moulds, Machining Moldflow, Filling, Cooling, Warpage analysis, weld lines, flow lines, fiber orientation, polymer flow, rapra, part advisor

moldflow services
moulding analysis consultant
moulding analysis consultant