Imtech Design Moldflow Analysis & Polymer Engineering solutions, operate the full suite of Moldflow flow simulation programs and software for injection molding product design advice and are able to analyses the smallest medical device to the largest car instrument panel quickly and efficiently to give you practical solutions to complex injection moulding problems for almost any type of plastic material on the database.

Imtech Design have offices in UK, USA and Australia. For more information Click Here

Imtech Design Ltd was founded to provide our consultancy clients with the most practical polymer solutions and service. Imtech is committed to the client and understanding markets they serve and the injection moulding technology required to help design for success and bring new products to market quickly and efficiently.

Imtech Design are Moldflow Silver Certified Plastic Flow Simulation Consultants and Engineers and are experts in Mpi filling, cooling and warpage analysis. Imtech Design web site provides usefull information on trouble shooting plastics moulds including free mould flow design advice for plastics professionals.

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Moldflow Plastic Adviser, Plastics Insight, Moldflow Mpi, Mold flow communicator and Mold Adviser are Mould flow software products for simulating the injection molding of plastic materials. Imtech use CAD Connectivity Tools to link structural CAD - CAE to MPI, MPA and MPX Community projects in the plastics and tool making industry.

Moldflow is the registered trademark Moldflow Corporation & Moldflow Europe ltd and Mold flow Plastics Labs as advised in the flow front magazine and trade publications.

There are two basic types of plastic: thermosetting, which cannot be resoftened after being subjected to heat and pressure; and thermoplastic, which can be repeatedly softened and remolded by heat and pressure. When heat and pressure are applied to a thermoplastic binder, the chainlike polymers slide past each other, giving the material “plasticity.” However, when heat and pressure are initially applied to a thermosetting binder, the molecular chains become cross-linked, thus preventing any slippage if heat and pressure are reapplied.

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Ethylene Vinyl Acetate (EVA)

Properties: Flexible (rubbery), transparent, good low temperature flexibility (-70'C), good chemical resistance, high friction coefficient.

Applications: Teats, handle grips, flexible tubing, record turntable mats, beer tubing, vacuum, cleaner hosing.

Polycarbonate (PC)

Properties: Polycarbonates are strong, stiff, hard, tough, transparent engineering thermoplastics that can maintain rigidity up to 140oC and toughness down to -20°C or special grades even lower.

Applications: In recent years Polycarbonate blends have become increasingly commercially important. PC is widely used in blends due to its excellent compatibility with a range of polymers.

Typical Applications include: Electronic and business equipment (computer parts, connectors, etc.), appliances (food processors, refrigerator drawers, etc.), transportation (head lights, tail lights, instrument panels, etc.).

Polyethylene (Low Density LDPE, LLDPE)

Properties: Semi-rigid, translucent, very tough, weatherproof, good chemical resistance, low water absorption, easily processed by most methods, low cost.

Applications: Squeeze bottles, toys, carrier bags, high frequency insulation, chemical tank linings, heavy-duty sacks, general packaging, gas and water pipes.

The plastics injection molding process is integral to many of today’s mainstream manufacturing processes. Industries such as telecommunications, consumer electronics, medical devices, computers and automotive all have large, constantly increasing demands for injection molded plastic parts. The injection molding process itself is a complex mix of time, temperature and pressure variables with a multitude of manufacturing defects that can occur without the right combination of processing parameters and design components. There are thousands of different grades of commercial of plastics materials with widely varying processing characteristics and complex part and mold designs are constantly pushing the limits of the process.

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