Imtech Design Moldflow Analysis & Polymer Engineering solutions, operate the full suite of Moldflow flow simulation programs and software for injection molding product design advice and are able to analyses the smallest medical device to the largest car instrument panel quickly and efficiently to give you practical solutions to complex injection moulding problems for almost any type of plastic material on the database.

Imtech Design have offices in UK, USA and Australia. For more information Click Here

Imtech Design Ltd was founded to provide our consultancy clients with the most practical polymer solutions and service. Imtech is committed to the client and understanding markets they serve and the injection moulding technology required to help design for success and bring new products to market quickly and efficiently.

Imtech Design are Moldflow Silver Certified Plastic Flow Simulation Consultants and Engineers and are experts in Mpi filling, cooling and warpage analysis. Imtech Design web site provides usefull information on trouble shooting plastics moulds including free mould flow design advice for plastics professionals.

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Moldflow Plastic Adviser, Plastics Insight, Moldflow Mpi, Mold flow communicator and Mold Adviser are Mould flow software products for simulating the injection molding of plastic materials. Imtech use CAD Connectivity Tools to link structural CAD - CAE to MPI, MPA and MPX Community projects in the plastics and tool making industry.

Moldflow is the registered trademark Moldflow Corporation & Moldflow Europe ltd and Mold flow Plastics Labs as advised in the flow front magazine and trade publications.

The plastics injection molding process is integral to many of today’s mainstream manufacturing processes. Industries such as telecommunications, consumer electronics, medical devices, computers and automotive all have large, constantly increasing demands for injection molded plastic parts. The injection molding process itself is a complex mix of time, temperature and pressure variables with a multitude of manufacturing defects that can occur without the right combination of processing parameters and design components. There are thousands of different grades of commercial of plastics materials with widely varying processing characteristics and complex part and mold designs are constantly pushing the limits of the process.

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Common terms in the plastic simulation field include:- moldflow software, moldflow, moldflow jobs, moldflow design, moldflow analysis, moldflow.com, moldflow examples, moldflow corporation, moldflow inc, moldflow download,

Polycarbonate (PC)

Properties: Polycarbonates are strong, stiff, hard, tough, transparent engineering thermoplastics that can maintain rigidity up to 140oC and toughness down to -20°C or special grades even lower.

Applications: In recent years Polycarbonate blends have become increasingly commercially important. PC is widely used in blends due to its excellent compatibility with a range of polymers.

Typical Applications include: Electronic and business equipment (computer parts, connectors, etc.), appliances (food processors, refrigerator drawers, etc.), transportation (head lights, tail lights, instrument panels, etc.).

Poly-phenylene Oxide (PPO)

Properties: Rigid, opaque, good dimensional stability at high temperature and humidity conditions, difficult to process (blended to ease injection moulding), tough.

Applications: Coffee pot and washing m/c parts (where high temperature and moisture are critical), replacement for die castings, drink vending machines, microwave components.

Polyvinyl Chloride (PVC)

Properties: Compatibility with many different kinds of additives - PVC can be clear or coloured , rigid or flexible, formulation of the compound is key to PVC's "added value".

Applications: Window frames, drainage pipe, water service pipe, medical devices, blood storage bags, cable and wire insulation, resilient flooring, roofing membranes, stationary, automotive interiors and seat coverings, fashion and footwear, packaging, cling film, credit cards, synthetic leather and other coated fabrics.

The first important plastic, celluloid, was discovered (c.1869) by the American inventor John W. Hyatt and manufactured by him in 1872; it is a mixture of cellulose nitrate, camphor, and alcohol and is thermoplastic. However, plastics did not come into modern industrial use until after the production (1909) of Bakelite by the American chemist L. H. Baekeland. Bakelite, made by the polymerization of phenol and formaldehyde, is thermosetting. New uses for plastics are continually being discovered. Following World War II optical lenses, artificial eyes, and dentures of acrylic plastics, splints that X rays may pierce, nylon fibers, machine gears, fabric coatings, wall surfacing, and plastic lamination were developed. More recently a hydrophilic, or water-attracting, plastic suitable for use in non-irritating contact lenses has been developed. Among the trade names by which many plastic products are widely known are Plexiglas, Lucite, Polaroid, Cellophane, Vinylite, and Koroseal. Plastics reinforced with fiberglass are used for boats, automobile bodies, furniture, and building panels.

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Computer simulation of plastic flow in an injection mould was first developed around 1980 and now includes: part warpage plastic analysis software plastic filling analysis plastic injection molding plastic injection moulding plastics plastics injection molding processing product development reference runner less molding shrinkage and warpage simulation software tool and die toolmaker and warp analysis