Imtech Design Moldflow Analysis & Polymer Engineering solutions, operate the full suite of Moldflow flow simulation programs and software for injection molding product design advice and are able to analyses the smallest medical device to the largest car instrument panel quickly and efficiently to give you practical solutions to complex injection moulding problems for almost any type of plastic material on the database.

Imtech Design have offices in UK, USA and Australia. For more information Click Here

Imtech Design Ltd was founded to provide our consultancy clients with the most practical polymer solutions and service. Imtech is committed to the client and understanding markets they serve and the injection moulding technology required to help design for success and bring new products to market quickly and efficiently.

Imtech Design are Moldflow Silver Certified Plastic Flow Simulation Consultants and Engineers and are experts in Mpi filling, cooling and warpage analysis. Imtech Design web site provides usefull information on trouble shooting plastics moulds including free mould flow design advice for plastics professionals.

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Moldflow Plastic Adviser, Plastics Insight, Moldflow Mpi, Mold flow communicator and Mold Adviser are Mould flow software products for simulating the injection molding of plastic materials. Imtech use CAD Connectivity Tools to link structural CAD - CAE to MPI, MPA and MPX Community projects in the plastics and tool making industry.

Moldflow is the registered trademark Moldflow Corporation & Moldflow Europe ltd and Mold flow Plastics Labs as advised in the flow front magazine and trade publications.

A plastic is made up principally of a binder together with plasticizers, fillers, pigments, and other additives. The binder gives a plastic its main characteristics and usually its name. Thus, polyvinyl chloride is both the name of a binder and the name of a plastic into which it is made. Binders may be natural materials, e.g., cellulose derivatives, casein, or milk protein, but are more commonly synthetic resins. In either case, the binder materials consist of very long chainlike molecules called polymers. Cellulose derivatives are made from cellulose, a naturally occurring polymer; casein is also a naturally occurring polymer. Synthetic resins are polymerized, or built up, from small simple molecules called monomers. Plasticizers are added to a binder to increase flexibility and toughness. Fillers are added to improve particular properties, e.g., hardness or resistance to shock. Pigments are used to impart various colors. Virtually any desired color or shape and many combinations of the properties of hardness, durability, elasticity, and resistance to heat, cold, and acid can be obtained in a plastic.

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Common generic polymer names include: ABS, ABS GPS HIPS SAN ASA SBS PC PMMA PES PSU PUR FPVC RPVC PP PPO HDPE LDPE PA6 PA66 PA11 PA12 PBT PET POM POM PPS Acrylonitrile Butadiene Styrene Plating High Heat Polystyrene High Impact Polystyrene Styrene Acrylonitrile Acrylate Styrene Acrylonitrile Styrene Butadiene Polycarbonate Polymethyl Methacrylate Acrylic Polyethersulfone Polysulfone Polyurethane Flexible Polyvinyl Chloride Rigid polyvinyl Chloride Polypropylene Polyphenylene Oxide High Density Polyethlene Low Density Polyethlene Nylon 6 Nylon 66 Nylon 11 Nylon 12 Polybutylene Terephthalate Polyethylene Terephthalate Polyoxymethylene Homo Polyoxymethylene Copolymer Polyphenylene Sulphide

Polymeth-ylpentene (PMP)

Properties: Rigid, tough, lightweight (density 0.83 gm/cm), chemical resistant, additives are required for outdoor use, highly permeable to gases, transparent crystalline material.

Applications: Medical ware, syringes, lamp covers, (good heat resistance), radar applications, encapsulation, microwave food packaging.

Polyvinyl Chloride (PVC)

Properties: Compatibility with many different kinds of additives - PVC can be clear or coloured , rigid or flexible, formulation of the compound is key to PVC's "added value".

Applications: Window frames, drainage pipe, water service pipe, medical devices, blood storage bags, cable and wire insulation, resilient flooring, roofing membranes, stationary, automotive interiors and seat coverings, fashion and footwear, packaging, cling film, credit cards, synthetic leather and other coated fabrics.

Polyarylethe-retherketone,

Properties: Rigid opaque (grey ) material with a unique combination of properties, which include exceptional chemical, wear, electrical and temperature resistance, as well as dimensional stability and numerous processing capabilities.

Applications: PEEK polymer is used typically as a replacement for machined metals in a wide variety of high performance end-use applications. These range in diversity from components for cars, aircraft, industrial pumps, valves and seals, to silicon wafer carriers, connectors and sterilisable surgical instruments and in the medical implants market.

The Fiber-orientation flow analysis is used to predict the behavior of composite materials. While injection-molded fiber-reinforced thermoplastics constitute a major commercial application of short-fiber composite (a filler within a polymer matrix) materials, the modeling of the process is more complex than in other flow applications. In injection-molded composites, the fiber alignment (or orientation) distributions show a layered nature, and are affected by the filling speed, the processing conditions and material behavior, plus the fiber aspect ratio and concentration. Without proper consideration of the fiber behavior, there is a tendency to significantly overestimate the orientation levels. The Moldflow fiber orientation model allows significantly improved orientation prediction accuracy over a range of materials and fiber contents.

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Common terms in the plastic simulation field include:- moldflow.com, mold, supply chain management, molding, thermoforming, plastic products, injection molded plastic, plastic moulding, plastic forming, molding supplies, moldflow