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Moldflow为家电部件制造商提供的解决方案

美观对成功的家电模型而言,是成功的重要特性之一。Moldflow能突出的相关质量问题包括:高填充压力,充填不足,熔接线,气泡缺陷,高的浇口剪切力,冷却不良,循环周期过长及扭曲变形。


Moldflow汽车发动机罩成型模流分析 消费电子

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汽车发动机罩成型模流分析

Imtech分析过洗衣机、家用电器、电吹风、真空吸尘器、电水壶、咖啡机、淋浴器模型、室外花园工具与机器的零部件。

汽车发动机罩成型模流分析
大型家用电器

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填充分析

我们的仿真工具包括 Moldflow MPi 模具填充、冷却、保压阶段、零件变形与收缩分析。气体注入,纤维配向性以及核心偏移选项都可以做到。仿真突出的大多数质量问题包括:高填充压力,充填不足,溶接线,气泡缺陷,高的浇口剪切力,冷却不良,循环周期过长及扭曲变形。

Moldflow 工程师 模流分析 注塑成型。
性能:

填充结果包括:

- 填充时间
- 注射压力
- 转移期压力
- 熔融前沿温度
- 本体温度
- 溶接痕
- 气泡缺陷
- 剪切速率/剪应力
保压结果包括:

- 体积收缩
- 压力
- 溫度
- 速度(率)
- 冻结时间
- 精确的合模力预测

 


型腔冷却结果:

- 型腔表面温度分布
- 型腔相对表面的温度分布差异
- 塑胶注射期的平均温度分布
- 塑胶注射期的最高温度分布
- 注射期峰值温度的相对位置
- 冷冻层厚度的分布
- 温度在每个型腔元件壁的分布曲线

模具的冷却结果:

- 定模镶件及分型面双边的表面温度分布
- 定模镶件和结合线表面的温差分布
- 模具外表面和冷却回路表面的温度
- 沿着每个冷却回路的压力下降曲线
- 通过每个冷却回路冷却剂的温度变化
- 每个冷却回路的流速
- 每个冷却回路的雷诺数

收缩与变形结果包括:

-总变形
-x-、y-、z-方向的挠度
-任意节点的挠度记录
-带有放大因子的挠度部件形状
-屈曲模态形状
-元素平行和垂直收缩
-元素的残余主应力
-元素的米塞斯-亨基应力
-元素的最大剪应力

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Moldflow, Filling, Cooling, Warpage analysis, weld lines, flow lines, fiber orientation, polymer flow, rapra, part advisor
Moldflow, Filling, Cooling, Warpage analysis, weld lines, flow lines, fiber orientation, polymer flow, rapra, part advisor
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